Low maintenance cost; Good temperature homogeneity; semi bulk loads can be treated; High development potential . Plasma nitriding, gas nitriding and solid nitriding were applied in tool steels (AISI H13, AISI P20 and N-8550). 2. limited bulk treatment; High investment : Plasma nitriding. The nitriding process has been around for over 100 years and is essentially a heat-treating process that deposits nitrogen into the surface of the metal, hardening it. MICROPULS ® Technology. Plasma surface treatment is now well established as a flexible, cost effective alternative to salt bath and gaseous nitriding. Plasma technology is primarily for stainless steel and other low alloy steels which are not suitable for a “standard” heat treatment processes. The cleanliness of the metal parts also impacts the effectiveness of gas nitriding; an oily or greasy surface impedes the diffusion of nitrogen into the metal. Global Plasma Nitriding Furnace Market Research Report 2020 carries in-depth case studies on the various countries which are involved in the Plasma Nitriding Furnace market. Pro-Plasma nitriding gives these cams increased hardness for improved initial and long-term wear characteristics. Micro 500x gear in 30CD12 with white layer of compounds after nitriding in plasma, 3-4 μm and mixed type (Ɛ+Ɣ') Micro 500x after plasma nitriding in 1.2343, a layer characterised by the sole diffusion of fine martensite inside, with no massive nitrides on the surface and completely devoid of any compound layer. Download product portfolio Industrial Furnaces. Disadvantages. Sintered parts can be nitrided; Possibility of partial nitriding surfaces; No ammonia; Low energy consumption; Low gas consumption (200Nl/h of N 2 and … Direct Current Plasma Nitriding. Service Type: Gas Nitriding, Plasma Nitriding. At first , the product is sealed in a low-pressure vacuum. Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. This process is the most cost efficient treatment for molds and dies for forming, die casting, forging, aluminium extrusion, plastic molding, and various precision components. Plasma nitriding This process relies on the formation of hard nitrides in the steel surface. It is more reliable and easy to practice. So, following are the disadvantages of gas nitriding: As ammonia is used in this process it can be really hazardous if inhaled in large quantities. They improve wear resistance, seizing resistance, corrosion resistance and fatigue life of nitrided parts. Plasma Nitriding or Ion Nitriding is a significant development of the original Nitriding process. Plasma Nitriding Vs Chrome Electroplating. Plasma nitriding is a method of surface modification using a glow discharge technology to introduce nitrogen into the surface of a metal, which subsequently diffuses into the material (6). RÜBIG part­ners from across the globe have confidence in our plasma nitriding technology. It is well known that plasma nitriding has many advantages over gas nitriding, where plasma is particularly cost effective as treatment times are reduced by a factor of between 3 and 5, there is a 50% reduction in energy consumption, and a 50 to 100 times reduction in the use of the working gas. Elements capable of forming nitrides must be present in the steel as alloying elements. The Cost Effectiveness Of Plasma Nitriding Process. The initial investment cost for an ion installation and a very good quality gas nitriding system like Nitrex is comparable. Temperature Control. Kassir. Plasma nitriding can be used for hardening long parts, such as this steel shaft, because it delivers a uniform diffusion of nitrogen along the entire part. Its cost is very much less than plasma nitriding. The load is set at a cathodic potential while the chamber is set at an anodic potential. Plasma offers certain distinct advantages such as: The ease of masking the component surface where nitriding is to be avoided; Ability to nitride low density powder metallurgy parts; Ask us for an advice about which nitriding method is better suited to your situation. Improved surfaces plus cost … Due to its improved capabilities, this method has become increasingly popular. The plasma nitriding process starts by pumping the atmosphere of the furnace chamber until the desired vacuum pressure. Perfect process control using powerful plasma generators. Ion nitriding uses this plasma state, meaning the process can also be called plasma nitriding Product Features: Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. The high level of flexibility and reproducibility achieved by pulsed plasma nitriding provides many opportunities for users to improve performance and reduce life cycle costs. We are the leading organization to offer our precious clients optimum quality Ion Nitriding Service. High capital cost of equipment limits the process to long production runs or short runs of specialised, high value components. This method currently permits the nitriding of high volumes of parts very cost-effectively. This helps lower materials cost. Our plasma nitriding production base has complete inspection equipment w ith four large plasma nitriding furnace ,p rovid ing technical training and turnkey project at any time. Don't be blinded by the bling of other shiny cams--choose COMP Cams Xtreme Energy Pro-Plasma nitrided camshafts. The nitrogen-disposition process is accomplished through one of three mediums: gas nitriding, salt bath nitriding, or plasma nitriding. Plasma Nitriding . The on. This service is an electrochemical process of. Q. I would like to have information about plasma nitriding for surface hardening of automotive parts and screws and barrels of extruders. Plasma nitriding uses plasma discharge physic to diffuse nitrogen into the surface of a ferrous alloy. Cost reduction through development … 3. The effectiveness of CCPN is dependent on several control parameters and the objective of current research is to examine the effect of pulsed current on CCPN efficiency. A special technical feature of this process is the possibility of using mechanical masking to provide accurate partial nitriding. 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